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A20B-2900-0790/05A 发那科

发布时间: 2023-05-30 14:45 更新时间: 2024-06-07 07:30

A20B-2900-0790/05A 发那科

在注塑机中,应用为广泛的控制规律为比例、积分、微分控制,简称PID控制。当注塑机压力,速度及温度实际参数不能可靠掌握,或得不到的数学模型,控制理论的其它技术难以采用时,参数依靠经验和现场调试来确定,这时应用PID控制技术为方便。即当我们不了解注塑时实际的压力,速度,温度﹐或不能通过有效的测量手段来获得上述参数时,适合用PID控制技术。PID控制,实际中也有PI和PD控制。PID控制就是根据系统的误差,利用比例、积分、微分计算出控制量进行控制的。   比例(P)控制   比例控制是一种简单的控制方式。其控制的输出与输入误差信号成比例关系。当仅有比例控制时系统输出存在稳态误差(Steady-state error)。   积分(I)控制   在积分控制中,控制系统的输出与输入误差信号的积分成正比关系。对一个注塑机控制系统,如果在进入稳态后存在稳态误差,则称这个控制系统是有稳态误差的或简称有差系统(System with Steady-state Error)。为了稳态误差,在注塑机压力,速度,温度控制中引入“积分项”。积分项对误差取决于时间的积分,随着时间的增加,积分项会增大。这样,即便误差很小,积分项也会随着时间的增加而加大,它推动注塑机电脑的输出增大使稳态误差进一步减小,直到等于零。因此,比例 积分(PI)控制,可以使注塑机系统在进入稳态后无稳态误差。   微分(D)控制   在微分控制中,注塑机电脑中压力,速度,温度的信号输出与输入误差信号的微分(即误差的变化率)成正比关系。 注塑机电脑在克服误差的调节过程中可能会出现振荡甚至失稳。其原因是由于存在有较大惯性组件(环节)或有滞后(delay)组件,具有抑制误差的作用,其变化总是落后于误差的变化。解决的办法是使抑制误差的作用的变化“超前”,即在误差接近零时,抑制误差的作用就应该是零。这就是说,在控制器中仅引入“比例”项往往是不够的,比例项的作用仅是放大误差的幅值,而目前需要增加的是“微分项”,它能预测误差变化的趋势,这样,具有比例 微分的注塑机电脑,就能够提前使抑制误差的控制作用等于零

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